Remove power steering line from starter and transmission. If fitted, remove center and left part of insulation tray below engine/transmission. Take weight of engine/transmission assembly on spindles. Fit support bar 10-222A together with legs 10222 A/1 and adapters 10-222 A/3. Fit support bar 1 0-222A together with legs 10222 A/1.Ĭontinued for vehicles with 6-Cyl. If there are hoses and cable connections in area of engine mounting eye for support 1 0-222A, remove these now.Ĭontinued for vehicles with 4-Cyl. Remove upper securing bolt (arrow 2) on starter. Remove cable retainer (arrow 1) on starter. Remove slave cylinder and place to side, secured with wire. Disconnect connector from vehicle speed sensor (arrow 1). Tie selector cable with transmission selector lever and gate selector cable with relay lever up. Remove nut (arrow) and remove gear selector cable -B- with transmission selector lever. Remove circlip and pull off gate selector cable -A- with relay lever. If necessary unclip hose at cable support bracket first. Remove cable support bracket from transmission(arrows).
Remove engine/transmission upper securing bolts. Remove upper engine/transmission securing bolts. Remove ground strap at engine/transmission upper securing bolt. Remove upper securing bolt (arrow -2-) on starter. Remove cable retainer (arrow -1-) on starter. Remove slave cylinder place to side and secure with wire, do not disconnect lines. Remove cable support bracket from transmission (arrows), if necessary unclip hose at cable support bracket first. Lift tab in direction of arrow and pull gate selector cable off actuating arm/relay lever -C. Remove gear selector cable with washer and square nut (self-locking). Remove balance weight -A- and gear selector cable -B- from gear selector lever. Disconnect reverse light connector (arrow 2). Pull connector off vehicle speed sensor (arrow 1). Remove complete air cleaner housing by unscrewing bolts -4- and -5. Remove intake hose -1 -, connector -2- and hose -3- from Mass Air Flow (MAF) Sensor. With ignition switched off disconnect battery ground strap. Note: Check whether a coded radio is installed as during the forthcoming work sequences the battery ground strap must be disconnected. Drill an 8.5 mm (0.335 inch) diameter hole (arrow) in 5upport rail VW 457/1. To secure support rail VW 457/1 to the subframe a new hole is required.
#VW O2J TRANSMISSION MOUNT BOLTS INSTALL#
Support rails VW 457/1 are required to remove and install the transmission.
#VW O2J TRANSMISSION MOUNT BOLTS MANUAL#
Vehicle Transmission and Drivetrain Manual Transmission/Transaxle Service and Repair Procedures 5 Speed Manual 02J Transmission Removing and InstallingĪdditionally for vehicles with 6-Cyl. The attached pics correlate with the directions.Ģ001 Volkswagen Jetta GL Sedan (9M2) L4-2.0L (AVH) Here are the directions for removing and installing a 5-speed manual transmission from this vehicle.
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